HVIL800

HVIL800

Category:HVIL Series

Keywords:2-pin and 3-pin plastic high-voltage interlock connector compatible with 35–5 mm² cables. Integrates HVIL with 360° full shielding. Rated for DC 1000V, up to 200A current, IP67 protection, operating temperature -40°C to +125°C. Widely used in new energy vehicle high-voltage systems, 1000V DC, IP67/IP6K9K.

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Details

The HVIL High-Voltage Interlock Connector is a specialized high-voltage component designed for new energy electrical systems. It integrates dual functions: high-current power transmission and the High-Voltage Interlock (HVIL) safety circuit. Widely used in passenger and commercial electric vehicles, energy storage systems, construction machinery battery packs, motor controllers, PDUs, and charging stations. Constructed from high-temperature, flame-retardant engineering plastic, the housing offers excellent insulation, thermal stability, and vibration resistance. An independent low-voltage interlock signal loop ensures that the high-voltage power circuit is cut off before the connector is fully locked, preventing arcing during live mating/demating to protect both equipment and personnel. The mating assembly achieves an IP67 protection rating. Available in straight or angled cable exit configurations, it supports mainstream current ratings from 50A to 350A and accommodates various high-voltage cable cross-sections. Offered in 2, 3, and 4-pin configurations, these connectors comply with major domestic and international automotive standards. They support custom flange mounting structures and secondary locking latches to withstand harsh vehicle operating conditions, including severe vibration, temperature fluctuations, and humidity. CGS-HVIL050-2P-L CGS-HVIL050-2P-R CGS-HVIL050-3P-L CGS-HVIL050-3P-R CGS-HVIL050-4P-L CGS-HVIL050-4P-R CGS-HVIL070-2P-L CGS-HVIL070-2P-R CGS-HVIL070-3P-L CGS-HVIL070-3P-R CGS-HVIL070-4P-L CGS-HVIL070-4P-R CGS-HVIL100-2P-L CGS-HVIL100-2P-R CGS-HVIL100-3P-L CGS-HVIL100-3P-R CGS-HVIL100-4P-L CGS-HVIL100-4P-R CGS-HVIL150-2P-L CGS-HVIL150-2P-R CGS-HVIL150-3P-L CGS-HVIL150-3P-R CGS-HVIL150-4P-L CGS-HVIL150-4P-R CGS-HVIL200-2P-L CGS-HVIL200-2P-R CGS-HVIL200-3P-L CGS-HVIL200-3P-R CGS-HVIL200-4P-L CGS-HVIL200-4P-R CGS-HVIL250-2P-L CGS-HVIL250-2P-R CGS-HVIL250-3P-L CGS-HVIL250-3P-R CGS-HVIL250-4P-L CGS-HVIL250-4P-R CGS-HVIL300-2P-L CGS-HVIL300-2P-R CGS-HVIL300-3P-L CGS-HVIL300-3P-R CGS-HVIL300-4P-L CGS-HVIL300-4P-R CGS-HVIL350-2P-L CGS-HVIL350-2P-R CGS-HVIL350-3P-L CGS-HVIL350-3P-R CGS-HVIL350-4P-L CGS-HVIL350-4P-R CGS-HVIL050-2P-FL CGS-HVIL050-2P-FR CGS-HVIL100-2P-FL CGS-HVIL100-2P-FR CGS-HVIL150-2P-FL CGS-HVIL150-2P-FR CGS-HVIL200-2P-FL CGS-HVIL200-2P-FR CGS-HVIL250-2P-FL CGS-HVIL250-2P-FR CGS-HVIL300-2P-FL CGS-HVIL300-2P-FR CGS-HVIL350-2P-FL CGS-HVIL350-2P-FR CGS-HVIL050-3P-FL CGS-HVIL050-3P-FR CGS-HVIL100-3P-FL CGS-HVIL100-3P-FR CGS-HVIL150-3P-FL CGS-HVIL150-3P-FR CGS-HVIL200-3P-FL CGS-HVIL200-3P-FR CGS-HVIL250-3P-FL CGS-HVIL250-3P-FR CGS-HVIL300-3P-FL CGS-HVIL300-3P-FR CGS-HVIL350-3P-FL CGS-HVIL350-3P-FR CGS-HVIL050-4P-FL CGS-HVIL050-4P-FR CGS-HVIL150-4P-FL CGS-HVIL150-4P-FR CGS-HVIL200-4P-FL CGS-HVIL200-4P-FR CGS-HVIL250-4P-FL CGS-HVIL250-4P-FR CGS-HVIL300-4P-FL CGS-HVIL300-4P-FR CGS-HVIL350-4P-FL CGS-HVIL350-4P-FR
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Parameters:

Materials and Technical Specifications; Mechanical and Electrical Performance:

rated current800Aprotection levelIP67/IP6K9K
rated voltage100V DCprotection levelIP67/IP6K9K
protection levelIP67/IP6K9Kcontact resistance≤0.3mΩ
working temperature-40℃~+140℃contact resistance≤0.3mΩ
contact resistance≤0.3mΩdielectric strength3500V AC/min
Insulation Resistance≥100 MΩdielectric strength3500V AC/min
dielectric strength3500V AC/minHV interlockYes
mating cycles≥500 timesHV interlockYes
HV interlockYesshell_materialPA66+GF30
lock type二次锁止+CPAshell_materialPA66+GF30
shell_materialPA66+GF30
contact_materialSilver-plated copper alloy
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